The Different Types of Coil Coating Lines

The industrial coil coating line traces organic coatings onto metal coils starting from steel or aluminum before they become manufactured products. 

This pre-painting process makes the metal more durable and attractive while performing better, thus making it applicable across construction, automotive, and home appliance sectors. 

HiTo Engineering is the leading company in coil coating, and its specialized production lines are designed for various materials used across multiple applications.

The efficiency and precision of a coil coating line are critical for minimizing waste and ensuring consistent quality across large volumes of material. 

Modern lines often incorporate advanced automation and control systems to optimize paint application and curing processes. This content outlines the different types of coil coating lines and their advantages.

Types of Coil Coating Lines

HiTo Engineering provides several types of coil coating lines, each designed to meet specific industry needs:

Steel Coil Coating Line

The production line specializes in steel coil application by using organic polymers to coat steel substrates at the endpoint, yielding color-coated steel coils. 

Companies classify these products under three names: pre-painted galvanized steel coils (PPGI), pre-painted galvalume steel coils (PPGL), and color-coated cold-rolled coils (PPCR). Raw material selection determines both manufacturing expenses and the final product cost.

Advantages

• Customization: HiTo Engineering offers tailored solutions, from compact lines with small output capacities to high-speed, high-capacity lines. Their lines can be applied to either a superior-quality three-coat or a superior-quality one-coat system, with the flexibility of one-coating-one-baking systems

• Efficiency: Compared to industry averages, the design, manufacturing, installation, and commissioning cycles are shortened by 25%, reducing customer time costs. HiTo can provide turnkey solutions to commence production swiftly.

• Versatility: Various coating machine options accommodate different line layouts, including horizontal vertical models, 'U' wrap finish coaters, and 'S' wrap finish coaters. These designs facilitate quick color changes without halting the coil coating line.

• Integration: HiTo can design and manufacture a combination of annealing, galvanizing, and paint coating processes within a single production line, significantly reducing investment and production costs.

• Quality Control: With an in-house equipment processing factory, HiTo ensures shorter production times and better quality control, substantially reducing customer time costs.

• Coating Options: The line supports various paints, including PE, PU, RMP, SMP, SDP, HDP, FEVE, and PVDF.

Aluminium Coil Coating Line

The line exclusively produces pre-painted aluminum coils (PPAL) through color-coating aluminum strip coils. The production process starts with alloy aluminum strip coils where models 1X (1060, 1100), 3X (3003, 3004), 5X (5052, 5083), and 6X (6061) are used. 

Production expenses and finished product prices depend on what raw materials producers select.

Advantages

• Customization: Like the steel coil coating line, HiTo offers customized solutions for any business, from compact to high-speed, high-capacity lines. The lines can apply either a superior quality three-coat system or an economical two-coat system with flexible coating and baking configurations.

• Efficiency: The design, manufacturing, installation, and commissioning cycles are shortened by 25% compared to industry averages, reducing customers' time costs to commence production swiftly.

• Versatility: Various coating machine options are available to accommodate different line layouts, facilitating quick color changes without stopping the coil coating line.

• Quality Control: With an in-house equipment processing factory, HiTo ensures shorter production times and better quality control, substantially reducing customer time costs.

• Coating Options: The line supports various paints, including PE, PU, RMP, SMP, SDP, HDP, FEVE, and PVDF.

Film with Coils Laminating Production Line

This production line specializes in laminating organic polymer layers onto the surface of metal coils. A film-coated metal coil emerges as the final outcome with upgraded protective attributes and an attractive appearance.

Advantages

• Enhanced Protection: Laminated film works as an additional layer that defends metal from environmental elements, leading to increased metal durability.

• Aesthetic Versatility: Companies can achieve different design patterns and finishes through film laminating, which works successfully in construction projects and home appliance production.

• Process Efficiency: The laminating procedure functions by fitting inside existing coil coating manufacturing lines, thus both enhancing operational efficiency and lowering production expenses.

PCM/VCM/PEM/PPM Sheet Production Line

The production line makes PCM pre-coated metal and manufactures VCM vinyl-coated metal, PEM polyester-coated metal, and PPM polyolefin-coated metal sheets. Home appliances, construction industries, and other sectors that need coated metal sheets extensively use these production items.

Advantages

• High-Quality Coating: The line ensures uniform, high-quality coatings for home appliances and construction.

• Customization: The production line can be tailored to produce for varying customer requirements and the types of coated sheets, such as PCM, VCM, PEM, and PPM.

• Integration: The line can be integrated with other processes, enhancing production efficiency and reducing operational costs.

Comparison of HiTo Engineering's Coil Coating Lines

Below is a comparison of the different coil coating lines offered by HiTo Engineering:

At HiTo Engineering, we purposefully build coil coating lines to excel in performance while lowering expenses and satisfying industry requirements. 

HiTo Engineering develops advanced coil coating lines that suit various industrial needs, including steel processing, aluminum processing, and specialized manufacturing requirements.

Conclusion

HiTo Engineering provides cutting-edge coil coating line solutions tailored to various industrial needs. 

Whether you require a steel or aluminum coil coating line, a laminating production line, or a specialized PCM/VCM/PEM/PPM sheet production line, HiTo Engineering offers high-quality, efficient, and customizable solutions. 

Their advanced technology ensures superior coating quality, reduced operational costs, and enhanced production efficiency.

To learn more about how HiTo Engineering can optimize your coil coating line, visit HiTo Engineering's today and explore their advanced industrial solutions.